OCR & Object Detection for Moving Trucks

Product: AI-Powered Vehicle Data Capture System

Role: Senior Product Owner / System Architect

Goal: Automate vehicle data collection at warehouse gates, improve accuracy, reduce errors, and eliminate the need for full-time manual monitoring.

Result: Replaced a labor-intensive manual process requiring dedicated staff, significantly reduced operational costs, and optimized traffic flow at warehouse entry and exit points.

🚀 Core Responsibilities & Product Ownership

 

Product Vision & System Architecture

  • Designed an end-to-end AI-driven system for automatic license plate, VIN, and DOT number recognition from moving trucks.

  • Defined epics, user stories, and acceptance criteria to guide engineering and R&D teams for seamless gate integration.

  • Focused on reducing human dependency, increasing accuracy, and speeding up gate processing to handle high traffic efficiently.

🔥 Key Features & Functions Developed

 

1. Advanced OCR for License Plate, VIN & DOT Recognition
  • Developed and fine-tuned OCR algorithms capable of accurately reading license plates, VIN numbers, and DOT numbers from moving trucks at various speeds and angles.

  • Eliminated the need for a 3 person 3 shifts dedicated staff member earning ~$200,000/year to manually record all vehicle data.

2. Automated Data Capture & Recording
  • Triggered automatic data recording the moment a truck is detected.

  • Captured entry time, exit time, and all vehicle details without human intervention.

  • Removed hours of repetitive manual work per truck, saving weeks of labor per year.

3. Integration with Existing Gate Infrastructure
  • Seamlessly connected OCR system with existing gate management and access control setups.

  • Ensured real-time updates while minimizing disruption to current warehouse operations.

4. Comprehensive Data Storage & Retrieval
  • Built a robust database to store license plate, VIN, DOT numbers, and timestamps for all entries and exits.

  • Enabled instant retrieval for audits, reporting, and operational analysis.

5. Traffic Flow Optimization
  • Automated gate processes significantly reduced queues and congestion at entry and exit points.

  • Eliminated delays caused by manual recording, allowing trucks to move smoothly through the warehouse gates.

6. Continuous System Optimization
  • Conducted iterative testing to maintain high OCR accuracy under all conditions, including high-speed trucks, poor lighting, and damaged plates.

  • Collaborated with R&D to ensure consistent performance and minimal errors.

📊 Impact

  • Eliminated the need for a full-time $200,000/year employee to manually record vehicle data.

  • Saved thousands of hours per year in manual data entry, freeing staff for higher-value tasks.

  • Reduced human errors in license plate, VIN, and DOT recording.

  • Improved gate traffic flow, reducing congestion and wait times for trucks entering and exiting the warehouse.

  • Created a reliable, scalable, and auditable data collection system for operational efficiency.

💡 Key Skills Highlighted

  • OCR & object detection for moving vehicles

  • License plate, VIN, and DOT recognition

  • AI model optimization & R&D collaboration

  • Automated data capture & workflow integration

  • Database design & real-time data management

  • Traffic flow optimization for high-volume gates

  • Cost and time savings through automation
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