OCR & Object Detection for Moving Trucks


Product: AI-Powered Vehicle Data Capture System
Role: Senior Product Owner / System Architect
Goal: Automate vehicle data collection at warehouse gates, improve accuracy, reduce errors, and eliminate the need for full-time manual monitoring.
Result: Replaced a labor-intensive manual process requiring dedicated staff, significantly reduced operational costs, and optimized traffic flow at warehouse entry and exit points.
🚀 Core Responsibilities & Product Ownership
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Product Vision & System Architecture
- Designed an end-to-end AI-driven system for automatic license plate, VIN, and DOT number recognition from moving trucks.
- Defined epics, user stories, and acceptance criteria to guide engineering and R&D teams for seamless gate integration.
- Focused on reducing human dependency, increasing accuracy, and speeding up gate processing to handle high traffic efficiently.
🔥 Key Features & Functions Developed
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1. Advanced OCR for License Plate, VIN & DOT Recognition
- Developed and fine-tuned OCR algorithms capable of accurately reading license plates, VIN numbers, and DOT numbers from moving trucks at various speeds and angles.
- Eliminated the need for a 3 person 3 shifts dedicated staff member earning ~$200,000/year to manually record all vehicle data.
2. Automated Data Capture & Recording
- Triggered automatic data recording the moment a truck is detected.
- Captured entry time, exit time, and all vehicle details without human intervention.
- Removed hours of repetitive manual work per truck, saving weeks of labor per year.
3. Integration with Existing Gate Infrastructure
- Seamlessly connected OCR system with existing gate management and access control setups.
- Ensured real-time updates while minimizing disruption to current warehouse operations.
4. Comprehensive Data Storage & Retrieval
- Built a robust database to store license plate, VIN, DOT numbers, and timestamps for all entries and exits.
- Enabled instant retrieval for audits, reporting, and operational analysis.
5. Traffic Flow Optimization
- Automated gate processes significantly reduced queues and congestion at entry and exit points.
- Eliminated delays caused by manual recording, allowing trucks to move smoothly through the warehouse gates.
6. Continuous System Optimization
- Conducted iterative testing to maintain high OCR accuracy under all conditions, including high-speed trucks, poor lighting, and damaged plates.
- Collaborated with R&D to ensure consistent performance and minimal errors.
📊 Impact
- Eliminated the need for a full-time $200,000/year employee to manually record vehicle data.
- Saved thousands of hours per year in manual data entry, freeing staff for higher-value tasks.
- Reduced human errors in license plate, VIN, and DOT recording.
- Improved gate traffic flow, reducing congestion and wait times for trucks entering and exiting the warehouse.
- Created a reliable, scalable, and auditable data collection system for operational efficiency.
💡 Key Skills Highlighted
- OCR & object detection for moving vehicles
- License plate, VIN, and DOT recognition
- AI model optimization & R&D collaboration
- Automated data capture & workflow integration
- Database design & real-time data management
- Traffic flow optimization for high-volume gates
- Cost and time savings through automation